Add latches to the lid
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@@ -1,12 +1,13 @@
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# Wargame Accessory Box & Dice Tray
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A parametric OpenSCAD box for carrying tabletop wargaming accessories.
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Three printable parts:
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Four printable parts:
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| Part | Purpose |
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|----------|--------------------------------------------------------------------|
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| `box` | Open tray. With the insert removed it doubles as a dice tray. |
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| `lid` | Fully detachable friction-fit lid (no hinge to get in the way). |
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| `lid` | Fully detachable lid, held shut by snap latches hinged on filament pins (or a classic friction fit). |
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| `latch` | One-piece snap latch — print two per latch position. |
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| `insert` | Removable compartment tray for tokens, measuring tapes, etc. |
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@@ -19,14 +20,50 @@ the free space in your backpack — they are **outer** dimensions and
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measured space exactly.
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Pick what to render with the `part` variable (or the customizer):
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`assembly` (exploded preview), `box`, `lid`, `insert`, `print`.
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`assembly` (exploded preview), `box`, `lid`, `insert`, `latch`, `print`.
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Or export everything from the command line:
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```sh
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make # exports stl/box.stl, stl/lid.stl, stl/insert.stl
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make # exports stl/box.stl, stl/lid.stl, stl/insert.stl, stl/latch.stl
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```
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## The latch lid
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By default (`lid_style = "latch"`) the lid is held shut by snap
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latches that hinge on short pieces of filament:
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* The **lid** carries pairs of lugs along its front and back edges.
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* Each **latch** is a single printed part with a pivot barrel that
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fits between a lug pair. Its window snaps over a chamfered catch
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bar on the box wall; pull the flared tip outward to open.
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* To assemble one latch: cut a ~23 mm piece of 1.75 mm filament,
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slide it through lug → latch barrel → lug, and fix it with a drop
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of glue **on the outer lug holes only** — the lug holes are sized
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tight and the barrel hole loose, so the latch keeps pivoting
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freely. Trim the pin flush.
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Tuning knobs (all per side unless noted):
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* `latches_per_side` — how many latches on each long wall
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(default 2, evenly spread).
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* `catch_proud` — how far the catch bar sticks out = how hard the
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snap is (default 1.4 mm).
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* `latch_play` — vertical play between latch and catch bar
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(default 0.1 mm). Use a small negative value to preload the lid
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shut.
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* `filament_d` — hinge pin diameter, in case you want to use
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2.85 mm filament or a piece of wire instead.
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Note: lugs and latches stick out about 7 mm beyond the box on the
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front and back, so allow `total_y + 14` of space in the backpack.
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With latches doing the holding, a looser lip (`lid_clearance` around
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0.3–0.4) makes the lid pleasant to take off.
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Prefer the original hinge-free push-fit lid? Set
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`lid_style = "friction"` and you get the old behaviour, including
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the thumb grooves for prying the lid off.
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## Configuring the insert layout
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Compartments are defined by the `layout` list, one entry per row
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@@ -55,10 +92,13 @@ of the automatic height and print two with different layouts.
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## How the parts work together
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* The **lid** is a flat plate with a lip that plugs into the box opening.
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`lid_clearance` (default 0.2 mm per side) controls the friction fit —
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print a test fit and adjust for your printer/material. Shallow thumb
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grooves on the box's front and back walls let you pry the lid off; they
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do **not** pierce the wall, so the dice tray stays fully closed.
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With the latch lid the lip just aligns the lid (and keeps tokens in
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their compartments); with `lid_style = "friction"` it carries the
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whole fit. `lid_clearance` (default 0.2 mm per side) controls how
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snug it is — print a test fit and adjust for your printer/material.
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In friction mode, shallow thumb grooves on the box's front and back
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walls let you pry the lid off; they do **not** pierce the wall, so
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the dice tray stays fully closed.
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* The **insert** sits below the lid's lip, so the lip also keeps loose
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tokens from jumping compartments in the bag. Finger notches on its
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short walls let you lift it straight out; then the empty box is your
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@@ -68,7 +108,9 @@ of the automatic height and print two with different layouts.
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## Printing notes
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* No supports needed for any part. Print all parts flat side down
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(the lid prints plate-down, lip up).
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(the lid prints plate-down, lip and lugs up). The latch prints
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standing on its flat side — that gives a clean pivot hole and puts
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the layer lines along the strip, where the snap stress is.
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* PLA or PETG, 2–3 perimeters, ~10 % infill (the parts are mostly walls).
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* If the lid is too tight/loose, tune `lid_clearance` in steps of 0.05 mm.
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Same for the insert with `insert_clearance` (looser is fine there —
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